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Waterproof Aviation Connector Cables

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Waterproof Aviation Connector Cables

Over-moulded circular connectors for equipment that is used outdoors or washed down. The mated pair seals to IP67, the contacts are gold-plated brass, and both signal and power pins can be carried in one body so a single cable replaces two. The moulded body is bonded to the jacket, which removes the weak point at the gland.

Pins 2 / 3 / 4 / 5 / 6 / 8 pin, mixed signal and power
Rating 250V 16A (per pin count)
Protection IP67 mated, IP65 unmated
Contact Gold-plated brass
Housing PA66 nylon, over-moulded
Cable PVC / PUR, 0.5 - 2.5mm²
Approval CE, RoHS; TUV-style test report on request
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Options

Typical Configurations

Pin countConfigurationTypical use
2 pinPower onlyDC power, lighting
4 pin2 power + 2 signalE-bike motor and sensor
5 pin3 power + 2 signalThrottle, brake and battery lines
6 pinMixedController to display and sensors
8 pinMixedMulti-sensor harness, industrial equipment

Specifications reflect standard configurations. Pin assignment, keying, cable gauge, length and colour can be customised - confirm the exact wiring and pin-out with our sales team before ordering.

FAQ

Common Questions

What does IP67 mean in practice?
The connector is dust-tight and survives 30 minutes at 1 m of water when mated. It is intended for rain, wash-down and short immersion, not for continuous underwater use.
Why use one connector instead of separate power and signal cables?
A single sealed body removes two sealed joints, which is where most water ingress and intermittent faults start. It also shortens assembly time on the production line.
Can you match an existing pin-out?
Yes. Send us the pin-out, keying and moulded shape you already use and we build to it, including the over-mould colour and any markings.
What is the minimum order quantity (MOQ)?
Our MOQ is flexible - trial orders start from as low as 50 pcs.
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